A complete set of machines for the production of leaky feeder cables ROSENDAHL

It consists of four separate lines for subsequent stages of production RK-C (internal insulation), RK-W (screen application), RK-M (external insulation) RL-J (screen cutting). Not used, installed by the factory service.

Specification and technical conditions

Specification:

1. Production line for applying internal insulation R K-C

Product Data:
Material of inner conductor
- Copper (solid),
- Aluminum (solid),
- Copper cladded Aluminum
Required tensile strength for copper conductor: 210 N/mm2
Product range: RG59 - 1/2" RF
Diameter of inner conductor: 0,81 - 5 mm
Diameter over insulation: 3 - 12,5 mm
Wall thickness of insulation: 1,0- 4,5 mm
Material for insulation PE (phys. foaming degree up to 84 %) foaming degree depending on product dimension.
Material for adhesive layer: LD-PE

Line Data
Line geared for: max. 200 m/min.
at barrel diameter: 400 mm
Cable passage over floor: 1000 mm

Reel data
Pay-off stand AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg
Take-up stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg

2. Production line for applying shielding (welding, corrugating) R K-W

Product Data:
Cable type: Radio frequency coaxial cable
Cable core diameter (mm): 4,6 - 42,9 mm
(inch): 1/4" - 1 5/8"
Metal type: Copper
Stock tape width: 22 -150 mm
Metal tape thickness: 0,2 - 0,5 mm
Welding method: TIG

Line Data
Line geared for: max. 45 m/min.
at barrel diameter: 400 mm
Cable passage over floor: 1000 mm

Reel data
Pay-off stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg
Longitudinal tape pay-off: MHR 300
Outer diameter: max. 1.200 mm
Tape width: 21 - 320 mm
Inner diameter: 380 - 430 mm
Weight: max. 3.000 kg
Take-up stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg

3. Production line for applying external insulation RK-M

Product Data:
Cable type: Coax Cores
Diameter over insulation: 3 - 20 mm
Insulation material: LSOH, PVC ,PE

Line Data
Line geared for: max. 300 m/min.
at barrel diameter: 400 mm
Cable passage over floor: 1000 mm

Reel data
Pay-off stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg
Longitudinal tape pay-off: RBA 1041
Outer diameter: max. 800 mm
Tape width: max. 152 mm (6”)
Inner diameter: 380 - 430 mm
Weight: max. 200 kg
Take-up stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg

4. Production line for rewinding and cutting the shielding (slotting) RL-J

Product Data:
Product diameter: 4 - 20 mm
Rewinding operation:
Rewinding speed: max. 250 m/min
at barrel diameter: 400 mm
Slotting operation:
Slotting speed: max. 5 m/min
Height of cable passage over floor: 1000 mm

Reel data
Pay-off stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg
Take-up stand: AUF 5.16
Flange diameter: 800 1600 mm
Width over hubs: 500 - 1500 mm
Max. reel weight: 5.000 kg